Build Your Own Crumb Rubber Manufacturing Unit
Partner with Regrip to establish a high-margin, tech-enabled crumb rubber recycling plant. We provide guaranteed raw material supply, machinery setup, EPR credit monetization, and 100% finished goods off-take support.
Turnkey Setup
High ROI Potential
Monthly Output
Crumb, Steel & Wire
About the Opportunity
Capitalize on India's Surging Demand for Recycled Rubber Materials
India produces over 275 million discarded tyres each year. Mandated Central Pollution Control Board (CPCB) EPR guidelines require tyre producers to blend recycled rubber into new tyres and infrastructure projects.
The Turnkey Solution
Setting up a recycling plant traditionally presents three bottlenecks: securing raw scrap tyres, maintaining technical quality, and finding consistent buyers. Regrip solves all three.
How The Ecosystem Functions
As a franchise partner, you manage the local manufacturing unit. Regrip channels raw materials directly to your plant through our nationwide SCM network, equips your machinery with real-time IoT monitoring software, and off-takes 100% of finished goods at pre-negotiated contracts.
Sets up 15,000 sq ft industrial shed, provides 250 HP electricity, manages local factory labor and day-to-day operations.
What You'll Produce
Your plant will yield three distinct high-value commercial products, giving your unit a diversified revenue foundation.
Crumb Rubber
Fine, metal-free granulated rubber produced from end-of-life commercial tyres, manufactured to strict CPCB standards.
- Modified Bitumen Roads & Highways
- Sports Turf & Athletic Running Tracks
- Molded Rubber Goods & Conveyor Belts
- Acoustic Insulation & Rubber Tiles
Steel Wire
High-carbon steel wire extracted clean during shredding, free from rubber contamination and ready for industrial smelting.
- Steel Mills & Induction Furnaces
- Rebar & Structural Steel Forging
- Industrial Scrap Recycling Units
- Civil Construction Metal Reinforcement
Bead Wire Ring
Heavy structural steel bead wire rings pulled whole from truck tyres prior to granulation, offering high scrap weight value.
- Foundries & Foundry Smelters
- Automotive Metal Component Casting
- Heavy Industrial Metallurgy
- Direct Export Metal Recycling
Manufacturing Process
An automated, low-emission 7-stage processing system designed for maximum yield and zero waste circular recovery.
Scrap Tyres
Unloaded at unit via Regrip supply network
Cutting
Bead wire debading & initial tyre debader cut
Shredding
Primary mechanical shredding into 2-inch chips
Granulation
Secondary fine granulator reduces to 30-mesh
Steel Separation
High-intensity magnetic cross-belt separator
Packing
Automated bagging into 50kg & 1000kg jumbo bags
Dispatch
Quality verified off-take dispatch to buyers
Scrap Tyres
Unloaded at unit via Regrip supply network
Cutting
Bead wire debading & initial tyre debader cut
Shredding
Primary mechanical shredding into 2-inch chips
Granulation
Secondary fine granulator reduces to 30-mesh
Steel Separation
High-intensity magnetic cross-belt separator
Packing
Automated bagging into 50kg & 1000kg jumbo bags
Dispatch
Quality verified off-take dispatch to buyers
Clear Division of Responsibilities
Our turnkey franchise model defines exact boundaries so both parties focus on their core strengths.
Regrip Provides
Investor Manages
Factory Requirements
Essential site specifications needed to house and operate a standard 200 MT/month crumb rubber manufacturing unit.
Covered industrial shed with open yard space for scrap tyre unloading & storage.
Dedicated 3-phase industrial power connection with transformer backup.
Rated crumb rubber & wire recovery capacity under standard operation.
Automated processing line requiring 6–8 trained plant operators per shift.
Revenue Model
Unlike conventional recycling plants, Regrip partners earn from both physical material sales and government compliance certificates.
Finished Goods Sales
Direct physical off-take sales of Crumb Rubber, Steel Wire, and Bead Wire Rings. Regrip buys back 100% of finished production at pre-negotiated contracts or connects you with institutional buyers.
EPR Credits Monetization
Extended Producer Responsibility (EPR) certificates issued on the CPCB portal for every ton recycled. Regrip aggregates and trades these certificates with major tyre manufacturers at premium rates.
₹3.60 Cr+ Projected Annual Turnover
Investment Highlights
Core unit financial metrics engineered for accelerated capital payback and sustainable long-term cashflows.
Total Investment
Complete Turnkey Setup
Monthly Capacity
Crumb & Wire Output
Revenue Streams
Goods + EPR Credits
Payback Period
Estimated Breakeven
Why Partner With Regrip
We remove operational friction so you can focus on building a profitable, scalable industrial asset.
Turnkey Business Model
End-to-end operational handholding from factory layout planning, machine sourcing, power calibration, CPCB EPR portal registration, staff technical training, to ongoing plant management.
Raw Material Supply
Uninterrupted supply of end-of-life commercial tyres directly sourced through Regrip's national procurement network.
Finished Goods Offtake
Guaranteed 100% buyback/offtake agreements so your manufacturing unit never faces unsold inventory.
Technical Support
24/7 dedicated engineering support, preventive maintenance schedules, and IoT sensor line health checks.
Growing Demand
Soaring demand driven by CPCB EPR laws, national highway bitumen mandates, and ESG corporate targets.
Frequently Asked Questions
Start Your Crumb Rubber Manufacturing Unit
Connect directly with Regrip’s expansion team. Receive our detailed project report, financial model, land layout blueprint, and machinery feasibility study.
Dedicated Support
1-on-1 technical & business strategy guidance
Expert Consultation
Site survey & power load assessment
Business Guidance
CPCB EPR registration & 100% off-take contract
Ready to Build Your Crumb Rubber Manufacturing Unit?
Join India’s leading circular tyre ecosystem. High margin, tech-enabled, fully supported from day one.